The world of additive manufacturing, or 3D printing, is constantly evolving. The technology was invented less than 35 years ago yet has come a long way. What began as a unique, though limited, way to develop low-end prototypes, has exploded into a critical component of the product development and manufacturing process with the ability to produce end-use parts for critical applications in markets such as industrial and aerospace and defense.
To help its customers and the larger technology community stay abreast of the changing world of additive manufacturing, PADT has launched a glossary of the most important terms in the industry that you can bookmark here for easy access.
For its first post in the series, here are the top 10 terms for Additive Manufacturing Processes that PADT’s experts think everyone should know:
Any additive manufacturing process that uses a binder to chemically bond powder where the binder is placed on the top layer of powder through small jets, usually using inkjet technology. One of the seven standard categories defined by ASTM International (www.ASTM.org) for additive manufacturing processes.
Digital Light Synthesis
A type of vat photopolymerization additive manufacturing process where a projector under a transparent build plate shines ultraviolet light onto the build layer, which is against the transparent build plate. The part is then pulled upward so that a new layer of liquid fills between the build plate and the part, and the process is repeated. Digital light synthesis is a continuous build process that does not create distinct layers.
Direct Laser Melting or Direct Metal Laser Sintering
A type of powder bed fusion additive manufacturing process where a laser beam is used to melt powder material. The beam is directed across the top layer of powder. The liquid material solidifies to create the desired part. A new layer of powder is placed on top, and the process is repeated. Also called laser powder bed fusion, metal powder bed fusion, or direct metal laser sintering.
Directed Energy Deposition
An additive manufacturing process where metal powder is jetted, or wire is extruded from a CNC controlled three or five-axis nozzle. The solid material is then melted by an energy source, usually a laser or electron beam, such that the liquid metal deposits onto the previous layers (or build plate) and then cools to a solid. One of the ASTM defined standard categories for additive manufacturing processes.
Fused Deposition Modeling
A type of material extrusion additive manufacturing process where a continuous filament of thermoplastic material is fed into a heated extruder and deposited on the current build layer. It is the trademarked name used for systems manufactured by the process inventor, Stratasys. Fused filament fabrication is the generic term.
Laser Powder Bed Fusion
A type of powder bed fusion additive manufacturing process where a laser is used to melt material on the top layer of a powder bed. Also called metal powder bed fusion or direct laser melting. Most often used to melt metal powder but is used with plastics as with selective laser sintering.
Laser Engineered Net Shaping
A type of direct energy deposition additive manufacturing process where a powder is directed into a high-energy laser beam and melted before it is deposited on the build layer. Also called laser powder forming.
Any additive manufacturing process where build or support material is jetted through multiple small nozzles whose position is computer controlled to lay down material to create a layer. One of the ASTM defined standard categories for additive manufacturing processes.
A type of vat photopolymerization additive manufacturing where a laser is used to draw a path on the current layer, converting the liquid polymer into a solid. Stereolithography was the first commercially available additive manufacturing process.
A class of additive manufacturing processes that utilizes the hardening of a photopolymer with ultraviolet light. A vat of liquid is filled with liquid photopolymer resin, and ultraviolet light is either traced on the build surface or projected on it. Stereolithography is the most common form of vat photopolymerization. The build layer can be on the top of the vat of liquid or the bottom. One of the ASTM defined standard categories for additive manufacturing processes.
We hope this new blog series will help to firm up your knowledge of the ever-evolving world of additive manufacturing. For a list of all of the key terms and definitions in the additive manufacturing world, please visit our new glossary page at https://www.3dprinting-glossary.com. The glossary allows you to search by terms or download a PDF of the glossary in its entirety to use as a reference guide.
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